Personal and Public Transport

NSWEngineering StudiesSyllabus dot point

Engineering systems: How do electric and hybrid drivetrains convert stored chemical energy into traction force, and how do they compare to internal combustion engines?

Describe battery electric and hybrid drivetrain architectures, calculate range from battery capacity and energy consumption, and compare electric and internal combustion drive systems

A focused answer to the HSC Engineering Studies Personal and Public Transport dot point on electric and hybrid drivetrains. Battery electric architecture, series and parallel hybrid configurations, energy and range calculations, regenerative braking, and worked HSC-style past exam questions.

Generated by Claude OpusReviewed by Better Tuition Academy6 min answer

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What this dot point is asking

NESA wants you to describe battery electric and hybrid powertrain architectures, calculate vehicle range from battery capacity and energy consumption, identify the role of regenerative braking, and compare electric and internal-combustion drive systems on energy efficiency and emissions.

The answer

Battery electric vehicle (BEV) architecture

A pure battery electric vehicle has:

  • Traction battery pack. Lithium-ion cells (NMC, NCA or LFP chemistries) assembled into modules and a pack. Typical pack capacity 40 to 100 kWh for passenger vehicles.
  • DC-AC inverter. Converts the battery DC to three-phase AC for the motor.
  • Traction motor. Usually a permanent magnet synchronous motor or induction motor. Produces up to 90 percent peak efficiency.
  • Single-speed reduction gear. The motor's broad torque band means no multi-speed gearbox is needed.
  • On-board charger. Converts AC mains to DC for charging.
  • Cooling system. Liquid loops keep battery cells, motor and inverter within operating temperature.

Hybrid configurations

A parallel hybrid has both the engine and the electric motor mechanically connected to the wheels through a clutch or planetary gearset (Toyota Corolla Hybrid, Hyundai Tucson Hybrid). Either can drive alone, or together for peak power.

A series hybrid uses the engine only to drive a generator, which charges the battery and runs the traction motor. The engine is not mechanically connected to the wheels (BMW i3 range extender).

A series-parallel (power-split) hybrid switches between modes based on load (Toyota Prius, Toyota RAV4 Hybrid).

A plug-in hybrid (PHEV) has a larger battery (10 to 20 kWh) that can be charged from mains, giving 50 to 80 km of pure electric range before the petrol engine starts.

Energy and range

Vehicle range is:

Range=Eusableeconsumption\text{Range} = \frac{E_{\text{usable}}}{e_{\text{consumption}}}

where EusableE_{\text{usable}} is usable battery capacity (kWh) and econsumptione_{\text{consumption}} is energy use per unit distance (kWh per km).

Typical passenger EV consumption is 15 to 20 kWh per 100 km. A 60 kWh pack gives 300 to 400 km of range. Cold weather, fast highway speeds, and accessory load (heating) all increase consumption.

Regenerative braking

In a BEV or hybrid, the traction motor doubles as a generator during deceleration. Kinetic energy of the vehicle is converted back to electrical energy and stored in the battery. Typical recovery is 60 to 70 percent of the kinetic energy during gentle braking (limited by the rate at which the battery can accept charge). Friction brakes still handle hard stops.

This is a major efficiency advantage in urban driving, where conventional braking dissipates all the kinetic energy as heat.

Australian context

Tesla (Model 3 and Model Y) and BYD lead Australian EV sales. The Hyundai Kona Electric, Nissan Leaf, MG ZS EV and Polestar 2 round out the volume segment. Australian-made EV conversions of vintage cars (Jaguar Land Rover Classic, the SEA-Drift) are a niche industry. The NSW government's EV strategy includes a $3000 rebate (since superseded) and the Electric Vehicle Council of Australia tracks industry growth.

Public transport buses in Sydney (Transit Systems, Transdev) are converting to battery electric. The NSW government has committed to a fully zero-emission bus fleet by 2035.

Past exam questions, worked

Real questions from past NESA papers on this dot point, with our answer explainer.

2023 HSC style5 marksA battery electric vehicle has a usable battery capacity of 60 kWh and an average energy consumption of 16 kWh per 100 km. Calculate the vehicle's range. Compare the energy efficiency of this vehicle with a petrol vehicle consuming 7.5 L per 100 km, given the energy content of petrol is 33 MJ/L.
Show worked answer →

Range.

Range=60 kWh16 kWh/100 km×100=375 km\text{Range} = \frac{60 \text{ kWh}}{16 \text{ kWh}/100 \text{ km}} \times 100 = 375 \text{ km}

Petrol vehicle equivalent.

Energy used per 100 km: 7.5 L×33 MJ/L=247.57.5 \text{ L} \times 33 \text{ MJ/L} = 247.5 MJ.

Convert to kWh: 247.5/3.6=68.75247.5 / 3.6 = 68.75 kWh per 100 km.

Comparison.

The electric vehicle uses 16 kWh per 100 km of stored electricity to do the same transport work that requires 68.75 kWh per 100 km of stored petrol energy. The electric powertrain is therefore about 68.75/16=4.368.75 / 16 = 4.3 times more energy efficient at the vehicle, at first glance.

However, this comparison ignores upstream losses. Electricity from a coal-fired grid is generated at about 35 percent thermal efficiency, so producing 16 kWh at the wheels takes about 16/(0.35×0.9)5116 / (0.35 \times 0.9) \approx 51 kWh of coal heat (the 0.9 accounts for charging and discharging losses). Petrol refining is about 85 percent efficient. On a well-to-wheels basis, electric vehicles are still about 1.5 to 2 times more efficient than petrol vehicles on the Australian grid, and considerably more efficient on a fully renewable grid (such as Tasmania's hydro-dominated grid).

Markers reward (1) the range calculation, (2) consistent unit conversion (L to MJ to kWh), (3) the at-vehicle efficiency comparison, and (4) recognition that the picture differs upstream.

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