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Personal and Public Transport

Quick questions on Composite materials in vehicles: HSC Engineering Studies Personal and Public Transport

7short Q&A pairs drawn directly from our worked dot-point answer. For full context and worked exam questions, read the parent dot-point page.

What is what a composite is?
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A composite combines a reinforcement (fibres, particles) embedded in a matrix (polymer, metal or ceramic) so that the combined material has properties neither phase has alone. For vehicles, the dominant family is fibre reinforced polymer (FRP):
What is layup and curing?
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Composite parts are made by laying woven or unidirectional fabric into a mould, wetting with resin, and curing.
What is properties compared?
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CFRP wins on specific strength by an order of magnitude. The trade-off is cost and manufacturability.
What is where composites lose?
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Holden, Ford and Toyota Australia experimented with GFRP body panels in low-volume models (the Brock VL Group A had CFRP front panels), but mass-market vehicles have stayed with stamped steel and aluminium for cost and reparability.
What is forgetting cost?
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CFRP wins on specific strength but loses on dollars per kilo. Mass-market cars use steel and aluminium because of cost and stamping production speed.
What is treating all composites as equal?
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GFRP, CFRP and aramid all have different properties. Pick the right one for the application.
What is missing the energy-absorption advantage?
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Crash structures use composites because they absorb energy progressively. This is different from saying "they are strong". :::

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